pfSense

After attempting an upgrade to 2.2.1 from 2.2, the system was left unable to boot. I had a 12GB drive with several GB allocated to squid cache. The auto-backup failed leaving the hard drive full. As you can see, it appears the upgrade continued after the backup failed.

[root@pfSense.localdomain]/tmp/hdrescue/cf/conf: df -h /dev/ada*
df: /dev/ada0: Invalid argument
df: /dev/ada0s1: Invalid argument
df: /dev/ada0s1b: Invalid argument
Filesystem Size Used Avail Capacity Mounted on
/dev/ada0s1a 12G 11G -241M 102% /tmp/hdrescue
[2.2-RELEASE][root@pfSense.localdomain]/tmp/hdrescue/cf/conf:

---

[2.2-RELEASE][root@pfSense.localdomain]/tmp/hdrescue/cf/conf: less firmware_update_misc_log.txt

tar: Failed to set default locale

bzcat: Compressed file ends unexpectedly;
perhaps it is corrupted? Possible reason follows.
bzcat: No such file or directory
Input file = /tmp/chflags.dist.usr.bz2, output file = (stdout)

It is possible that the compressed file(s) have become corrupted.
You can use the -tvv option to test integrity of such files.

You can use the `bzip2recover' program to attempt to recover
data from undamaged sections of corrupted files.

shutdown: [pid 61121]
firmware_update_misc_log.txt (END)

---------------------------------------------------------------------------------------------------------------------------------------------------------------------
[2.2-RELEASE][root@pfSense.localdomain]/tmp/hdrescue/cf/conf: less upgrade_log.txt

pfSenseupgrade upgrade starting

Sat Mar 21 02:54:56 EDT 2015

rw-r--r- 1 root wheel 82M Mar 21 02:17 /root/latest.tgz

MD5 (/root/latest.tgz) = 0dffafc9f3f815bc0cdba775b62ccdaf

/dev/ada0s1a on / (ufs, local)
devfs on /dev (devfs, local)
/dev/md0 on /var/run (ufs, local)
devfs on /var/dhcpd/dev (devfs, local)
fdescfs on /dev/fd (fdescfs)
/dev/md10 on /var/tmp/havpRAM (ufs, local, soft-updates)

last pid: 17437; load averages: 0.56, 0.58, 0.52 up 8+15:37:36 02:54:57
72 processes: 1 running, 67 sleeping, 4 zombie

Mem: 167M Active, 1472M Inact, 289M Wired, 11M Cache, 211M Buf, 21M Free
Swap: 4096M Total, 2470M Used, 1626M Free, 60% Inuse

PID USERNAME  THR PRI NICE   SIZE    RES STATE    TIME    WCPU COMMAND
42616 proxy      17  20    0  3173M   676M uwait   20:50   0.00% squid
 3668 nobody      1  20    0 23164K  4624K select   5:51   0.00% darkstat
19251 root        1  20    0 12464K  1840K select   2:53   0.00% apinger
23730 root        1  20    0 54892K  6500K kqread   2:12   0.00% lighttpd
14439 root        1  20    0 16812K  1864K bpf      1:17   0.00% filterlog
68981 root        1  20    0 14676K  2020K select   0:37   0.00% syslogd
  245 root        1  20    0   219M  8992K kqread   0:29   0.00% php-fpm
73747 _pflogd     1  20    0 14752K  1972K bpf      0:29   0.00% pflogd
76524 _pflogd     1  20    0 14752K  1968K bpf      0:28   0.00% pflogd
90146 _spamd      1  20    0 23004K  3632K bpf      0:19   0.00% spamlogd
91262 _spamd      1  20    0 23004K  3632K bpf      0:18   0.00% spamlogd
72923 root        1  24    0 17144K   704K wait     0:11   0.00% sh
19494 root        1  20    0 28332K  2016K piperd   0:07   0.00% rrdtool
42954 root        1  20    0 16672K  1192K nanslp   0:02   0.00% cron
 3978 nobody      1  20    0 19068K  1220K sbwait   0:01   0.00% darkstat
  262 root        1  40   20 19032K  1028K kqread   0:01   0.00% check_reload_status
  276 root        1  20    0 13164K   364K select   0:00   0.00% devd
67782 root       17  20    0   207M  7084K uwait    0:00   0.00% charon

bzip2: I/O or other error, bailing out. Possible reason follows.
bzip2: No space left on device
Input file = (stdin), output file = (stdout)
tar: Failed to set default locale
x ./tmp/pre_upgrade_command
Firmware upgrade in progress...
Content-type: text/html

Installing /root/latest.tgz.
tar: Failed to set default locale
./usr/local/lib/ipsec/libstrongswan.so.0: Write failed
./usr/local/lib/ipsec/libhydra.so.0: Write to restore size failed
./usr/local/lib/ipsec/libcharon.so.0: Write to restore size failed
./usr/local/lib/ipsec/libcharon.so: Write to restore size failed
./usr/local/lib/ipsec/libhydra.so: Write to restore size failed
./usr/local/lib/ipsec/libradius.so: Write to restore size failed
./usr/local/lib/ipsec/libradius.so.0: Write to restore size failed
./usr/local/lib/ipsec/libsimaka.so: Write to restore size failed
./usr/local/lib/ipsec/libsimaka.so.0: Write to restore size failed
./usr/local/lib/ipsec/libstrongswan.so: Write to restore size failed
./usr/local/lib/ipsec/libtls.so: Write to restore size failed
./usr/local/lib/ipsec/libtls.so.0: Write to restore size failed
./usr/local/lib/ipsec/plugins/: Write to restore size failed
./usr/local/lib/ipsec/plugins/libstrongswan-addrblock.so: Write to restore size failed
./usr/local/lib/ipsec/plugins/libstrongswan-aes.so: Write to restore size failed
./usr/local/lib/ipsec/plugins/libstrongswan-attr.so: Write to restore size failed
./usr/local/lib/ipsec/plugins/libstrongswan-blowfish.so: Write to restore size failed
./usr/local/lib/ipsec/plugins/libstrongswan-cmac.so: Write to restore size failed
./usr/local/lib/ipsec/plugins/libstrongswan-constraints.so: Write to restore size failed
./usr/local/lib/ipsec/plugins/libstrongswan-curl.so: Write to restore size failed
./usr/local/lib/ipsec/plugins/libstrongswan-des.so: Write to restore size failed
./usr/local/lib/ipsec/plugins/libstrongswan-dnskey.so: Write to restore size failed
./usr/local/lib/ipsec/plugins/libstrongswan-eap-aka-3gpp2.so: Write to restore size failed